How Is A Brick Making Plant Operated?

Brick making plant is one of the fastest growing industries today. Available at affordable rates, brick making plants such as brick molding press, brick making plant, etc are known for their superior performance, reliability, ease of operation and longevity. The innovative technique that has been developed since 1950 has made the most diverse industries available, the production of brick-made bricks/blocks made from gypsum, clay, fly ash and other material from different kinds of materials. Brick manufacturing plants have become highly specialized units to meet the ever-growing requirements of various industries.

A well-built brick making plant consists of a variety of machineries like; cement mixers, heat treatment ovens, brick saws, grinders, compressors, adhesives, etc., which are required to make bricks of different sizes, colors, texture and materials. The processing unit in a plant can be single-stage or multi-stage. The processing stage consists of grinding, compressing, painting, tumbling, etc., in a variety of materials like clay, paper, sand, stone, aluminum, iron, fiberglass and fiberboard. The grinding stage transfers coarse texture material to fine particles for the production of bricks. The tumbling process converts rough particles into fine ones by means of a roller conveyor system.

These brick making machines are designed in such a way so that they can be operated and managed easily by factory workers. However, factory owners have to take care of the proper functioning of these machines. They have to properly maintain them for reducing wastage of materials and preventing the jamming of cylinders. Proper lubrication is very essential for smooth running of the machines. There are brick making machine manufacturers who specialize in the manufacturing of these machines. Some of the well known brick making machine manufacturers are brick intensifier, brick machines, brick tech, de-burring, cement mixers, metal stamping, heat treatment ovens, etc.

A hopper is used in a conventional plant to send mixed materials directly to the other parts. The main benefit of the hopper system is that it saves time, energy and effort when compared to manual operation. It helps to transfer the materials in small amounts, consistently. The various types of hoppers available in the market include: drum hoppers, roller conveyors, belt conveyors, wire or cable conveyors, and the tank conveyor. The most commonly used drum hopper is the drum mixer, which is used to mix soil, sand and water in a drum-like container.

On the other hand, the roller conveyor is also called the belt conveyor, which is operated with the help of a powered or non-powered forklift. It has a long narrow aisle that can be used to transport medium and large sized items in an automated manner. It is equipped with a rotary blade that grinds the clay during the transportation. Meanwhile, a wire or cable conveyor is mainly used for small scale processing where smaller volume of materials is handled.

A mixer, which is a combination of both hopper and belt conveyor, is also used in a cement bricks manufacturing plant. It is a vital part of the entire machine. It combines the functions of both a hopper and a belt conveyor. It is very efficient when converting wet clay into a fine powder form. Moreover, it greatly contributes in increasing the operating efficiency of the entire machine.